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Large industrial additive manufacturing machines that print and trim on the same machine. Standard LSAM closed configuration These are near net shape additive manufacturing systems that offer both print and trim on the same machine. They are configured with a fixed table, high walls and a moving gantry or gantries. Doors on each end enclose the machine so they can be built to meet European CE requirements. Although Thermwood is routinely building LSAMs in 40 foot lengths, even longer machines are possible, although nothing longer than 40 feet has been built to date.

The has a single control with both the print and trim heads mounted on a single moving gantry. It can both print and trim but not at the same time. The and larger machines have dual controls and dual gantries, one for print and one for trim. With these machines, it is possible to print one part on one end of the table and trim another on the other end at the same time.

Machines and larger can be equipped with a Vertical Layer Print System, allowing parts to be printed on a moving vertical table that are as tall as the machine table is long. LSAM MT open configuration This machine is configured with both a print and trim head on a single fixed gantry mounted over a moving table.

Like the above, this system can both print and trim, but not at the same time. The additional two foot of table length is for mounting an optional Vertical Layer Print Table, allowing parts that are up to ten foot tall to be printed vertically. Print and trim heads on all LSAM machines are the same.

Because of the open table configuration, the MT cannot be built to meet CE requirements. As with all LSAM systems, they can process at temperatures up to degrees Celsius, which works with virtually all composite polymers available today. Choice of configuration depends on several factors, fitting it existing factory floor space is one factor.

The weight of the heaviest part you may want to print may be another factor. Systems come standard with a single servo table drive which can accommodate parts that weigh up to about 1, pounds.

The 10 foot wide table can be equipped with an optional second table drive increasing the maximum weight capacity to 2, pounds.

The final factor is Vertical Layer Printing. If you need taller parts, you may be able to print them by lying the part down and printing vertically. It can print parts up to 10 foot tall. LSAM additive Printers use the exact same print head mechanism as all the other, including the largest LSAM Systems which means that they produce the same amazing print quality that has made LSAM the leader in large scale additive printing.

They also use the same highly advanced Ultra 6 control with all its exclusive, patented print features and capability. For installations that print a wider variety of materials, a dual hopper dryer is available as an option.

An enclosure that surrounds the machine is also available. The machine with the full enclosure can also be built to meet European CE standards. This is an exciting new system that automates the print process to easily obtain the highest quality layer to layer fusion. With this system, a servo controlled thermal sensor, which travels with and rotates around the print nozzle, measures the temperature of the bead an instant before a new bead is added.

This data is sent to the control which automatically adjusts print speed to print at the best temperature for bead fusion for that particular polymer. LSAM pronounced L-Sam represents the industry leading technology for large scale 3D printing of thermoplastic polymers.

This software uses object recognition technology to convert some parts of the image into CAD designs. It also uses optical character recognition to convert the text into images into vector formats. This step applies to the systems with no G-Code. There are many CAD software available in the market. You need to carefully choose appropriate software matching your requirement. Rhino3d is mainly used to create and edit surfaces, meshes, curves, and solids. Freeform 3D modelling tools are also available in this software.

This is a commercial computer graphics and CAD software. This software is widely used in civil, mechanical and architectural fields. There are about 31 versions released over 34 years. The nature of the additional information required largely depends on your machine’s configuration. Contact the developer of your post processor for details. MCAM” from the directory you saved the file in. The Machine Definition is a model of your machine tool’s capabilities and features and acts like a template for setting up machining jobs.

Figure: 2. Assign tool numbers sequentially allows you to overwrite the tool number from the library with the next available tool number First operation tool number 1; Second operation tool number 2, etc. Warn of duplicate tool numbers allows you to get a warning if you enter two tools with the same number. Override defaults with modal values enables the system to keep the values that you enter. Feed Calculation set From tool uses feed rate, plunge rate, retract rate and spindle speed from the tool definition.

NOTE: Remember that the stock is not geometry and cannot be selected. You will use the defined stock while verifying the part. You can work with the full interface that gives you access to all the available parameters and options. You can also choose from a number of simplified interfaces that have been customized for specific applications and machining strategies.

These toolpaths work on surfaces. Solid selection is available for most advanced multiaxis toolpath strategies, with the following exceptions: toolpaths that require the selection of a defined edge solid edge and toolpaths that require the selection of only a single surface solid face. This is useful for engraving and similar applications. The Machine Definition is a model of your machine tool’s capabilities and features and acts like a template for setting up machining jobs.

Figure: 2. Assign tool numbers sequentially allows you to overwrite the tool number from the library with the next available tool number First operation tool number 1; Second operation tool number 2, etc. Warn of duplicate tool numbers allows you to get a warning if you enter two tools with the same number.

Override defaults with modal values enables the system to keep the values that you enter. Feed Calculation set From tool uses feed rate, plunge rate, retract rate and spindle speed from the tool definition. NOTE: Remember that the stock is not geometry and cannot be selected. You will use the defined stock while verifying the part. You can work with the full interface that gives you access to all the available parameters and options.

You can also choose from a number of simplified interfaces that have been customized for specific applications and machining strategies. These toolpaths work on surfaces. Solid selection is available for most advanced multiaxis toolpath strategies, with the following exceptions: toolpaths that require the selection of a defined edge solid edge and toolpaths that require the selection of only a single surface solid face.

This is useful for engraving and similar applications. Projection curves should lie on or above the surface, within the maximum projection distance. Toolpath Type The Toolpath Type page allows you to establish the type of multiaxis toolpath to create.

The toolpath type controls the options available as you proceed down the tree structure. Additional technical and purchase information can be found on the 3Dconnexion website. Most computers today have some kind of anti-virus software to protect from unwanted malware. In some cases, these have been found to interfere with applications such as Mastercam which are running on the computer.

CNC Software does not recommend specific anti-virus products, but if you see unexpected issues, it may be a conflict with anti-virus software. Try temporarily disabling the anti-virus software or setting an exception for Mastercam. Our global community of Mastercam users, experts, educators, and enthusiasts helps you get the most from your investment. Skip to content. Stay up to date with the latest version of Mastercam. Full 3D CAD modeling. Context-sensitive help available from all dialog boxes.

Robust 2D through Multiaxis cutting strategies. Explore Mastercam products including Mill , Lathe , and Router. Intelligent, stock-aware toolpaths. Complete tool library and custom tool support. Get your free copy of Mastercam Learning Edition today! Request a Free Mastercam Download.

 
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Morph toolpath with From Curves option. Morph Curves toolpath. Parallel To Surface toolpath. Parallel To Curves toolpath. Transform Rotate toolpaths to machine the entire impeller. Retract tool along tool axis. This tutorial takes approximately twenty minutes to complete.

To apply these toolpaths to a 5 Axis machine tool, a customized post processor for your machine is required. There are no default 5 Axis post processors included with Mastercam due to the variation in multi-axis machine configurations. Contact your Mastercam reseller to request post processor services such as multi-axis post development. Your post processor may require certain additional programming information not covered in this tutorial. For instance: You may be required to position your stock in machine space rather than at Mastercam’s origin.

You may be required to use the Misc Values. Your post may also prompt you for tool gage lengths. The nature of the additional information required largely depends on your machine’s configuration. Contact the developer of your post processor for details. These do not generally have the capability to drive graphics intensive applications such as Mastercam and can lead to system instability. Make sure you are using up-to-date drivers from your card manufacturer.

We often see issues that are resolved with updated video drivers. The driver version can have a great impact on how the card performs. We recommend using the automatic detect feature to detect which video card is installed. More information on configuring the graphics card can be found at this Mastercam knowledge base article.

Most of our internal systems utilize dual monitors and we find this to be a more productive setup. Mastercam displays on the primary monitor while applications such as Mastercam Simulator, Code Expert, or Tool Manager display on the secondary monitor. Mastercam will run on lower resolution screens but beware of potential sizing issues with larger dialog boxes and panels which may be awkward to work with.

Lower resolution monitors may work fine as a second monitor in a dual screen setup. Mastercam will run on large format displays, including 4K monitors and high-DPI devices however, we do experience some display issues with these configurations. We have found that one of the best computer upgrades is to invest in a NVMe drive. These drives are now priced at a point which makes them a good investment.

Many of our test systems employ a smaller primary NVMe drive for the OS and installed applications with a second large capacity conventional drive for data. A 3D mouse improves the way you interact with your 3D application. It is designed to be used by your non-dominant hand in tandem with a standard mouse for a balanced and cooperative work style.

See the table below for minimum and recommended system configurations for Mastercam. These recommendations are based on systems we have in use at CNC Software for testing and evaluation purposes.

Our recommendation is to get as much power processor, video card, and memory for your systems as you can afford. Connection to Internet and email is recommended for installation, support, and updates. CNC Software continues to review the operating system OS requirements for Mastercam with a goal of providing the best possible user experience for our customers. We recommend using Windows 10 version 20H2 or later or later bit Professional editions. While Mastercam may run on other Windows editions such as Home Edition or virtual environments such as Parallels for Mac , it has not been tested on these configurations and is therefore not supported.

Mastercam was the last release to officially support Windows 7 as Microsoft ended extended support for the OS in January Mastercam will install on Windows 7 systems but will not be supported. Future versions of Mastercam will not install on Windows 7. The processor speed will impact how fast the software will calculate and complete tasks. With each release, more and more aspects of Mastercam are becoming multi-core processor aware. Toolpath calculation and Simulation will generally run faster with a multi-core processor.

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Portrait Photography. Alec Guinness. Beautiful People. Beautiful Women. Cad Design Software. Wood Router. Cnc Software. Mastercam Router delivers the tools needed for precise control over all aspects of 2D machining including Contouring, Drilling and Pocketing, according to the company. Mastercam also delivers a way to automatically mill and drill solid models—Feature Based Machining.

Mastercam Router gives you a variety of techniques to rough machine all your parts. You can rough cut multiple surfaces, solid models, STL files, or any combination of them. Mastercam also automates leftover material identification and removal. When machining the underside of a two-sided job flip milling , select FLIP as work coordinate system, tool plane, and construction plane.

Select largest diameter flat upcut endmill to remove material quickly. Harder materials require shorter tools. Special tools are available for roughing solid wood, plywood, and mdf. Input a positive offset for both Drive and Check surfaces. Default is 0. Select One Way if stock material is non-uniform wood, other materials with grain , or Zigzag if stock material is uniform foam, plastics, mdf.

Value should not exceed flute length of tool, and must be appropriate for stock material. Harder materials require smaller stepdown. Value should not exceed tool diameter, and must be appropriate for stock material. Harder materials require smaller stepover. Value should never be negative. Change value to match grain direction of stock if cutting method is One Way and stock material is non-uniform.

Select largest diameter flat endmill that can maneuver completely around input geometry while producing desired resolution. Select upcut endmill for soft, uniform materials foams , and downcut endmills for hard non-uniform materials wood, plywood, mdf. Select largest diameter flat upcut endmill that can maneuver completely across input geometry while producing desired resolution. Select One Way if stock material is non-uniform wood, other materials with grain , or 3DCollapse if stock material is uniform foam, plastics, mdf.

Select largest diameter ball endmill that can maneuver completely across input geometry while producing desired resolution. Smaller values reduce scallop height, thus increasing smoothness, while also increasing machining time.

Select largest diameter flat endmill that can maneuver completely within input geometry while producing desired resolution. Select upcut endmill for roughing and finishing if cutting soft uniform material foam. Select upcut endmill for roughing, and downcut endmill for finishing if cutting hard non-uniform materials wood, plywood, mdf. While Mastercam may run on other Windows editions such as Home Edition or virtual environments such as Parallels for Mac , it has not been tested on these configurations and is therefore not supported.

Mastercam was the last release to officially support Windows 7 as Microsoft ended extended support for the OS in January Mastercam will install on Windows 7 systems but will not be supported.

Future versions of Mastercam will not install on Windows 7. The processor speed will impact how fast the software will calculate and complete tasks.

With each release, more and more aspects of Mastercam are becoming multi-core processor aware. Toolpath calculation and Simulation will generally run faster with a multi-core processor. When Mastercam uses all available RAM, it switches to using virtual memory space, which is stored on the hard drive and will dramatically slow the system down. We recommend a minimum of 8 GB of memory.

When purchasing a new computer for Mastercam, one of the most important component is the video card. Other graphics cards can be used, but they must offer full OpenGL 3. OpenCL is required for Mastercam to be able to hand off certain computation tasks to the graphics card to increase system performance.

We do not recommend or support the use of onboard graphics found with some PC configurations. These do not generally have the capability to drive graphics intensive applications such as Mastercam and can lead to system instability.

Make sure you are using up-to-date drivers from your card manufacturer. We often see issues that are resolved with updated video drivers.